Operation CHARM: Car repair manuals for everyone.

Procedures







Service Position

Special tools, testers and auxiliary items required

• Guide rod (T 10093)

• Torque wrench (V.A.G 1331)

• Torque wrench (V.A.G 1332)

• Adapter (T10467)

Service Position, Implementing

- Remove front bumper cover. Refer to => [ Front Bumper ] Front Bumper.

- Disconnect the connector from the headlamp.






- Remove the bolt - 1 - and - 3 - from the headlamp.

- Remove the bolt - 2 - and - 4 - from the support.

- Remove the left headlamp and support carefully toward the front.

- Remove the right headlamp as described.

Disconnecting the pressure hose on vehicles with a charge air cooler

- Open the clamp - 1 - in - direction of arrow a -.






- Remove the pressure hose - 2 - from the coupling - 3 - in - direction of arrow b -.






- Disconnect the cable from the cable coupling. Refer to => [ Hood Cable, Disconnecting and Connecting ] Hood Cable, Disconnecting and Connecting.

- Support the hood and remove the support rod from the hood.

- Remove only one bolt - 2 - from the left and right longitudinal members.

- Install a guide pin (T 10093) into the holes in the left and right longitudinal member where the bolts were.

- Remove the remaining bolts - 2 - in the left and right longitudinal members.

- Pull the lock carrier and attachments - 1 - forward approximately 10 cm on the guide rod (T 10093) - arrows -. Be careful of the wires on the lock carrier. Disconnect the connectors if necessary.

- Install the adapter (10467) - 3 - on the left and right side between the bumper carrier and the longitudinal member.

Service Position, Resetting






Perform the following:

- Remove the adapter (10467) on the left and right side between the bumper carrier and longitudinal member.

- Push the lock carrier and its attachments - 1 - onto the guide rods (T10093) on the longitudinal member.

- Install the bolts - 3 -.

- Align the lock carrier and its attachments - 1 - on the longitudinal members and between the fenders.

Bolt tightening specification - 4 -, refer to => [ Lock Carrier Assembly Overview ] Lock Carrier Assembly Overview.

Install in reverse order of removal.

• Make sure the charge air cooler pressure hoses are secure

• Hoses and lines must not be pinched.

Locking the pressure hose on vehicles with charge air cooler

• Make sure the clamp - 2 - is on top.






- Attach the pressure hose - 3 - into the coupling - 1 - in - direction of arrow -.

- Push the clip - 2 - all the way down.

• If the clip cannot be pushed all the way through, this means the pressure hose is not completely attached to the coupling.

• Install the pressure hose again and lock the clip.

• Pull the coupling to make sure it is secure.